Injection Mold & Molding
Intronics (Shenzhen) Technology Development Co., Ltd
Insert Injection Molding
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Why Choose Insert Injection Molding?
Insert injection molding is the process of molding a plastic part around a type of metal insert.Insert molding is an excellent way to replace metal parts with lighter-weight plastic versions that are just as strong.
Threaded inserts enable them to be attached to other components without cracking or damaging the plastic,and can reinforce the mechanical properties of plastic parts’ ability to be fastened together, especially over repeated assembly.
Bushings and sleeves inserted are another great way to increase part durability for mating components that need more abrasion resistance due to moving parts.
In addition, it enables you to design parts that wouldn’t be possible using either metal or plastic alone. It combines the best characteristics of both materials in an affordable, high-performance package.
Applications of Injection Molding Inserts
◆ Medical instruments and devices
◆ Automotive & Auto industry components
◆ Defense & Aerospace
◆ Electronics
◆ Industrial products
◆ Consumer products
◆ Couplings
◆ Electrical connectors
◆ Knobs
◆ Threaded fasteners
◆ etc...
Advantages/Disadvantages
Advantages
▶ Weight Reduction:
Inserts enable you to design lighter parts with thinner walls and less complex geometries. In many cases, plastic parts are up to 40-60% less expensive than their metal counterparts.
The insert are properly engineered into the part design, inserts can prevent loosening and can help protect assemblies against vibration and shock.
Disadvantages
The design for achieving automated production is challenging.
▶ Challenging
▶ Increased the complexity of the design
Optimizing Part Designs for Inserts Requires Special Expertise to avoid cosmetic and structural defects.
▶ Enhance the reliability of the product
Why Choose ITTD for Insert Molding?
ITTD’s design engineering and manufacturing experts have extensive experience and expertise of insert molding. We can help you navigate the options and trade-offs and make details DFM to improve the design to arrive at the best possible solution for your part designs after browse the product drawings. Because when designing a product with inserts, there are many combinations of potential options you need to be consider, including Including the following items:

◆ Insert Material ,Demension and Structure
◆ Preferred plastic materials
◆ Optimizing part geometry and molding processes for insert
◆ The fit between the insert and the mold
◆ The consistency of the incoming insert
◆ And More
CONTACT US
Intronics (Shenzhen) Technology Development Co., Ltd
ADD:
MAIL:
210, No.179, Xinghe Avenue, Buyong Community, Shajing Street, Baoan District, Shenzhen China
Tel : 0086 0755-23148872
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Intronics Technology Development Co., Ltd
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FLAT 13B, GOLD SHINE TOWER, NO.346-348 QUEEN'S RD CENTRAL,SHEUNG WAN, HONG KONG

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